Quality UV Coaters available online at Print & Finishing Solutions.

UV coating at Print & Finishing Solutions (PFS) is the industry standard for enhancing the visual impact and physical durability of printed materials. By applying a liquid varnish that cures instantly under ultraviolet light, these systems provide a superior finish that is more resilient than traditional aqueous coatings. We provide Tec Lighting solutions to deliver high-speed, professional-grade flood coating for digital, offset, and inkjet prints.

Tec Lighting UV Coating Technology

Tec Lighting systems are engineered for versatility and ease of use, featuring a modular design that allows shops to scale from hand-fed units to fully automated production lines.

• TruCoat Series (Performance & Precision): The TruCoat series is the flagship lineup, available in 16", 21", and 30" widths. It features an intuitive touch-screen interface and a three-roll application system that ensures a smooth, consistent finish across the entire sheet.
• XtraCoat Series (Industrial High-Volume): Designed for demanding environments, the XtraCoat line offers rugged reliability and can be configured with high-capacity deep-pile feeders and stackers to manage long production runs with minimal operator intervention.
• Rapid Changeover: Tec Lighting units are known for their "5-minute setup" and "10-minute wash-up." The quick-change roller design allows operators to switch between gloss, matte, and satin finishes in a fraction of the time required by competitive systems.
• Eco-Friendly Curing: Utilizing 0-VOC (Volatile Organic Compound) coatings and wash-up fluids, these systems provide a sustainable finishing path that results in 100% recyclable documents.

Solving UV Coating Failure Points

Q: How do I prevent UV coating from "beading" or orange-peeling on digital toner? A: Digital toners often contain silicone or wax that repels standard coatings. Tec Lighting systems utilize variable-intensity IR (Infrared) lamps before the UV curing station. The IR heat "wets out" the coating, allowing it to flow evenly over the toner surface for a mirror-like finish without surface defects.

Q: Why does my UV coating crack when I fold the paper? A: UV coating creates a hard, brittle surface. To prevent cracking, sheets should be scored or creased before folding. Using a Morgana or Horizon creaser in conjunction with a Tec Lighting coater ensures the paper fibers are compressed, creating a "hinge" that protects the UV layer during the fold.

Q: Can I achieve different textures beyond just high-gloss? A: Yes. By utilizing quick-change textured rollers on a TruCoat system, you can apply specialized matte, satin, or even soft-touch finishes. This allows your shop to offer premium sensory effects that significantly increase the margin of standard print jobs.

Technical Specification Matrix

Export to Sheets

Critical Risk Assessment

While Tec Lighting UV coaters provide a significantly lower cost-per-square-foot (less than $0.01) compared to lamination, they require a consistent maintenance schedule to prevent coating from curing on the rollers. The TruCoat’s "5-minute roller change" is a critical feature that mitigates the risk of downtime if a roller becomes damaged. For shops primarily running the IntoPrint SP1360W with heavy white toner, the integrated IR lamps on the TruCoat are essential; without them, the coating will not adhere properly to the thick toner layers, leading to peeling and customer rejection. Failing to use the correct VOC-free wash-up fluid can lead to premature seal failure in the pump system.